Reliat
INC-26-0417 oversize bypass
MATERIAL ENTRY · PRIMARY CRUSH

Your gradation is drifting.
Reliat tells you why

ROOT-CAUSE INTELLIGENCE · BULK MATERIAL

One oversize event,
followed all the way
through the plant.

Reliat watches every particle on the belt, reconstructs what happened, and traces it downstream — before it becomes a trip, a spec breach, or a shift of lost throughput.

PHASE 01 · DETECTION

Machine conditions produce gradation.
Reliat connects the two.

Every crusher, screen, feeder, and conveyor in your circuit is constantly influencing particle size. When P80 drifts or oversize spikes, the answer is somewhere in that data — Reliat finds it.

LINE · PRIMARY CRUSH A
MATERIAL · CRUSHED BASALT
BELT · 2.4 m/s · 820 t/h
PHASE 01 · RESOLUTION

Material becomes a
size distribution.

Each scanned fragment lands in its size band. What was rock is now a live particle-size distribution — measured against the control limits for this product.

ANOMALY DETECTED

Oversize, past the
upper control limit.

A sustained tail above 90 mm — material that should never leave the crushing circuit. Eleven consecutive readings breach the USL.

EVENT BOUNDED
14:23:06 → 14:24:51
105 s

Onset and recovery pinned to the second — the exact window the rest of the analysis is built on.

PHASE 01 · EVIDENCE

The evidence
assembles itself.

One event. Five independent signals.
Read together, they describe a single material path.
INCIDENTINC-26-0417
CORRELATION WINDOW105 S
SIGNALS ALIGNED05 / 05
EVENT PATH CONFIRMED
01 / STATISTICAL PRIMARY SIGNAL
P80 particle size
96mm +128%
BASELINE42 mm UPPER SPECIFICATION90 mm
02 / CONTROL RULEWE RULE 1
Points beyond USL
consecutive observations
11points
03 / MASS BALANCEFLOW
Oversize to mill feed
vs. recirculation baseline
+6.1t/h
04 / PHYSICS+1M 47S
Mill power draw
correlated downstream response
+140kW
05 / CONTROLEXCLUSION
Belt speed
rules out throughput artifact
2.4m/s · flat
PHASE 01 · ROOT CAUSE

Ranked by evidence,
not intuition.

Each explanation is tested against the same event record.
Support, conflict, and uncertainty stay visible.
ASSESSMENTINC-26-0417 / RC-01
BASIS05 ALIGNED SIGNALS
STATUSPROVISIONAL
NEXT BEST CHECKCSS CALIBRATION LOG
RANK01LEADING
Crusher CSS drift

Closed-side setting opened, allowing oversize material through the crush zone.

CONFIDENCE0.72
SUPPORTING · 03

Motor amps ↓ 8%
P80 rise matches setting gap
Localized to deck 2

CONTRADICTING · 01

No liner-wear alarm

MISSING · 01

Last CSS calibration log

72%BEST FIT
RANK02ALTERNATE
Screen panel failure

A torn deck panel passing oversize directly to product.

CONFIDENCE0.19
SUPPORTING · 01

Bypass on one deck

CONTRADICTING · 02

Even size across width
No inrush on screen motor

MISSING · 01

Deck camera frame

19%LOW FIT
RANK03ALTERNATE
Feed surge / segregation

A momentary feed spike overwhelming the crush zone.

CONFIDENCE0.09
SUPPORTING · 01

Feeder speed spike at 14:22

CONTRADICTING · 02

Size sustained past surge
No level drop in bin

MISSING · 01

Feed hopper level trace

09%LOW FIT
PHASE 02 · PROPAGATION

The same event,
traced through the plant.

INCIDENT TRACE · INC-26-0417 105 S CAPTURE · 5 LINKED SYSTEMS
PROCESS PATH / PRIMARY CRUSH A
EVENT PATH NOMINAL RECIRCULATION
ARRIVAL / ELAPSED
Crusher CR-01t0 Conveyor CV-02+38 s Screen SC-01+52 s Mill ML-01+1m 47s
EXPOSED ASSETS
01ML-01 liners
02ML-01 cyclone
03Load-out specification
ENGINEERING NOTE
Mill overload risk inside four minutes. Liner wear accelerates; load-out specification is exposed if the event is not corrected.
THE INCIDENT ARTIFACT
Reliat incident record showing detector evidence, raw telemetry, workflow actions, and downstream impact context
THIS IS ONE EVENT

One auditable artifact
per event. Permanently on record.

Every incident, reconstructed and traced. Explore the history of a line and see what pattern the next event is already following.